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Product Description
Company Info
Product Description
EPSBE1200 Automatic Batch Pre-Expander
1. With the use of PLC Controller (Programmable Logic Controller), Touch Screen, Automatic Negative Pressure Feeder, Precision Electronic Weighing Scale and Feeding Level Switch, the automatic feeding and precise measuring will be realized. With the use of Automatic Control Device for temperature and pressure inside the drum, and the Automatic Photoelectric Level Control Device, uniformity of the density and light-weight of the foaming beads will be to realized; Using the vibration sieve, crushing the lumps of EPS raw material, and Blower Fan and Conveyor to accomplish the first loop of automation of foaming of the EPS beads;
2. We imported Steam-Reducing Valve and the advanced German-made Proportioning Valve (optional) to precisely control the steam pressure and temperature, so that the pressure is throughout stable, ensuring that the interior temperature tolerance of the drum is kept within ± 1º C, and also makes sure that the error, created after the beads have been foamed, is within ± 2%. When density is above 20kg/m3, then it is necessary to install the Proportioning Valve;
3. The hot air drying system(National Patent), with temperature going up to 75º C will make the EPS beads dry up very quickly, fast shaping, speed up the aging process and shorten the production process;
4. Machine automatically detaches from the Feeder and the Electronic Weighing Scale, to avoid inaccurate and unreliability readings due to the vibration produced during the operation process of the machine;
5. The machine is equipped with four safety devices, which can safely guarantee the normal operation of the machine;
6. The computers system is equipped with production technology. The Operator can just click on the Touch Screen, and then look up for the frequently used foaming technology parameters of the EPS raw material manufacturers. The Electronic Weighing Digital Display System can easily add digital printers(optional) can easily calculate production capacity of EPS raw materials per day, per month, or per annum, to facilitate the factory's internal statistical data and checking of accounts;
7. According to the customers' requirements, the remote communication system can be added to remotely monitor whether or not the machine is operating normally, and to troubleshoot any failure in the machine; As well as upgrade the software system in the machine so as to improve the technological performance of the machine;
8. The interior of the EPSBE1200 Batch Pre-Expander drum with the temperature going up to 75º C makes the expanded EPS raw materials dry up very quickly. The foaming density can get up to 11kg/ m3, with fast shaping, good post-foaming, and can eliminate the use of fluidized bed dryer, to facilitate the delivery of the EPS beads, accelerated aging process, and shortened production lifecycle;
9. The use of advanced EPS foaming technology has enhanced the production efficiency, and improved the foaming quality. And as a result makes expansion of the EPS beads more accurate, lighter, faster, as well as reliable operation with low faulty rates. 4. The Steam System has the Steam-Reducing Valve manufactured by "YS" of Japan which strictly controls the steam pressure inside the foaming tank;
5. When the density of the pre-expanded beads exceeds 20kg/m3, this machine uses the German-made Proportioning Valve (optional) to precisely control the temperature tolerance inside the foaming tank to within ± 2º C, ensuring uniformity during foaming.
1. With the use of PLC Controller (Programmable Logic Controller), Touch Screen, Automatic Negative Pressure Feeder, Precision Electronic Weighing Scale and Feeding Level Switch, the automatic feeding and precise measuring will be realized. With the use of Automatic Control Device for temperature and pressure inside the drum, and the Automatic Photoelectric Level Control Device, uniformity of the density and light-weight of the foaming beads will be to realized; Using the vibration sieve, crushing the lumps of EPS raw material, and Blower Fan and Conveyor to accomplish the first loop of automation of foaming of the EPS beads;
2. We imported Steam-Reducing Valve and the advanced German-made Proportioning Valve (optional) to precisely control the steam pressure and temperature, so that the pressure is throughout stable, ensuring that the interior temperature tolerance of the drum is kept within ± 1º C, and also makes sure that the error, created after the beads have been foamed, is within ± 2%. When density is above 20kg/m3, then it is necessary to install the Proportioning Valve;
3. The hot air drying system(National Patent), with temperature going up to 75º C will make the EPS beads dry up very quickly, fast shaping, speed up the aging process and shorten the production process;
4. Machine automatically detaches from the Feeder and the Electronic Weighing Scale, to avoid inaccurate and unreliability readings due to the vibration produced during the operation process of the machine;
5. The machine is equipped with four safety devices, which can safely guarantee the normal operation of the machine;
6. The computers system is equipped with production technology. The Operator can just click on the Touch Screen, and then look up for the frequently used foaming technology parameters of the EPS raw material manufacturers. The Electronic Weighing Digital Display System can easily add digital printers(optional) can easily calculate production capacity of EPS raw materials per day, per month, or per annum, to facilitate the factory's internal statistical data and checking of accounts;
7. According to the customers' requirements, the remote communication system can be added to remotely monitor whether or not the machine is operating normally, and to troubleshoot any failure in the machine; As well as upgrade the software system in the machine so as to improve the technological performance of the machine;
8. The interior of the EPSBE1200 Batch Pre-Expander drum with the temperature going up to 75º C makes the expanded EPS raw materials dry up very quickly. The foaming density can get up to 11kg/ m3, with fast shaping, good post-foaming, and can eliminate the use of fluidized bed dryer, to facilitate the delivery of the EPS beads, accelerated aging process, and shortened production lifecycle;
9. The use of advanced EPS foaming technology has enhanced the production efficiency, and improved the foaming quality. And as a result makes expansion of the EPS beads more accurate, lighter, faster, as well as reliable operation with low faulty rates. 4. The Steam System has the Steam-Reducing Valve manufactured by "YS" of Japan which strictly controls the steam pressure inside the foaming tank;
5. When the density of the pre-expanded beads exceeds 20kg/m3, this machine uses the German-made Proportioning Valve (optional) to precisely control the temperature tolerance inside the foaming tank to within ± 2º C, ensuring uniformity during foaming.
Address:
368 Xindan Road, Zhonggu Industrial Park, Qingpu District, Shanghai City. China
Business Type:
Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Main Products:
EPS Machine, PU Sandwich Panel Machine, Phenolic Panel Machine, Roll Forming Machine, 3D Panel Machine, Icf Panel Machine
Company Introduction:
Shanghai Zhongji Machinery Manufacturing Co. Ltd ("Zhongji" in short) was established in 1992. Our factory is located at the Qingpu Industrial Zone which covers a total area of 50, 000 square meters of land, with more than 600 staffs and workers. As the leading and reliable manufacturer of EPS, 3D Panel and Sandwich Panel Machines, we are mainly engaged in the research & development of our products, machine manufacturing, plant designing, and talent training. As a founding member of the Tsinghua Educational Funds, we invested and launched the EPS course at Jilin Science & Technology Foreign Language Institute. We are the first drafter of the China National Standards for 3D Panel.
To ensure the production of high quality products that can meet the various quality requirements of all our valued customers, Zhongji imported advanced equipments such as CNC Lathe, CNC milling machine, and other high-precision processing equipments from Germany, Korea, Taiwan, etc.
During the past few years, we passed and had been approved for the CE certificate, ISO 9001: 2000 Quality Management System Certificate, and have more than 50 patents. We remain committed to the full implementation of "Zero Defect" Quality Management, enforcing high and efficient quality control with respect to the supply of our products, production techniques, quality inspection, excellent and satisfactory after-sales services for all our customers. Hence, we enjoy a high reputation among our old and new customers.
In 1960, the first EPS Block Molding Machine in the world was manufactured by JOTECHNIK Maschinenbau GmbH Plant in Austria. Since then, more than 200 EPS Pre-Expanders, 500 EPS Block Molding Machines, 50 EPS Cutting Machines were manufactured there.
The Mineral Wool Sandwich Panel Production Line produced by Zhongji has achieved the strip cutting of 250mm thick of high-density mineral wool panel, automatic conveying, flip angle of 90. C, as well as the saw cutting, automatic staking and wrapping of the sandwich panel after production, and can produce different models of wall panels, roof panels, door panels and cold storage panels, etc.
As the pioneer and manufacturer of EPS, Sandwich Panel and 3D Panel Production Lines, we at Zhongji relentlessly work hard to improve the quality of our products and services and develop new innovative ideas to keep pace with the current trend in high-end technology in this field; All in the bid to satisfy our valued customers′ requirements.
We warmly welcome friends and all those interested in our products and services to visit our factory in Shanghai, China!
To ensure the production of high quality products that can meet the various quality requirements of all our valued customers, Zhongji imported advanced equipments such as CNC Lathe, CNC milling machine, and other high-precision processing equipments from Germany, Korea, Taiwan, etc.
During the past few years, we passed and had been approved for the CE certificate, ISO 9001: 2000 Quality Management System Certificate, and have more than 50 patents. We remain committed to the full implementation of "Zero Defect" Quality Management, enforcing high and efficient quality control with respect to the supply of our products, production techniques, quality inspection, excellent and satisfactory after-sales services for all our customers. Hence, we enjoy a high reputation among our old and new customers.
In 1960, the first EPS Block Molding Machine in the world was manufactured by JOTECHNIK Maschinenbau GmbH Plant in Austria. Since then, more than 200 EPS Pre-Expanders, 500 EPS Block Molding Machines, 50 EPS Cutting Machines were manufactured there.
The Mineral Wool Sandwich Panel Production Line produced by Zhongji has achieved the strip cutting of 250mm thick of high-density mineral wool panel, automatic conveying, flip angle of 90. C, as well as the saw cutting, automatic staking and wrapping of the sandwich panel after production, and can produce different models of wall panels, roof panels, door panels and cold storage panels, etc.
As the pioneer and manufacturer of EPS, Sandwich Panel and 3D Panel Production Lines, we at Zhongji relentlessly work hard to improve the quality of our products and services and develop new innovative ideas to keep pace with the current trend in high-end technology in this field; All in the bid to satisfy our valued customers′ requirements.
We warmly welcome friends and all those interested in our products and services to visit our factory in Shanghai, China!
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